- Initially set up a system (MS Word document)
- Change temperature control settings
– press the “index” button until the display alternates between “sp” (meaning set point) and a number (whatever the current set point is); it probably only will need to be pressed once
– adjust to the desired set point using the up and down arrows
– press “enter” to accept the new set point (important!) - Isolate leaking valve (if low pressure test indicates that a valve is leaking)
– best to avoid doing this procedure during cal cycle
– use PC208 to bring up graph of pressure as a function of time, on a scale in which the leak is apparent
– manually close all valves using switches on relay controller
– close the main tank valves on all the tanks
– starting at one end, remove tubing leading into enclosure for each tank (one at a time), observing the pressure change; the pressure will cease to increase when the line leading to the tank with the leaking valve is removed
– reattach all tubing, return switches on relay controller to automatic, and open the main tank valves on all the tanks - Change leaking valve
– unscrew screws on leaking valve
– remove wiring unit from leaking valve by pinching
– attach wiring unit to new valve
– attach new valve to manifold using screws - Replace pump
– Make sure to replace clear Bevaline tubing (Failure to do so will cause large leaks not detected by pressure tests!) - Leak test regulators
– Open tank
– Adjust delivery pressure to around 10 psi
– Close delivery pressure
– Close tank
(If there is a leak, the delivery pressure will decrease fairly quickly, but the tank pressure needs to show no change over several hours.)
Expected required maintenance frequency | |
Calibration gases | 2 – 4 years |
Target gas | 6 – 9 months |
Archive gas | 10 years |
Micro-pump | ~ 1 year |
Mole sieve | 6 – 12 months |
Valves | ? |
Note: Volume of 1/8″ OD (0.085″ ID) stainless steel tubing / length = V/l = 3.7 cc/m
Volume of 1/4″ OD Synflex tubing is about 14.6 cc/m. (March 2011)
Note: When we had a valve leaking at a rate of 1 kPa/min with 40 ppm difference between the target and (leaking) cal gas, the error noticeable in the target tank was ~0.5 ppm. So error induced by leak rate of 0.05 kPa/min is ~0.03 ppm (depending on difference between leaking gas and sample).
Note: Nafion driers require over 8 hours to sufficiently dry (figure)