10 Weeks Later

I took this project on because it was a requirement, to be blunt. But it was also an opportunity to learn something new. In taking on the idea I had – of interviewing several professional woodworkers – I did something I would not have done otherwise, and I believe it has been beneficial to my woodworking.

When I was assigned this project at the start of the school year, I knew I wanted to do something with woodworking. There are not, unfortunately, many opportunities to woodwork here at Penn State, at least not without being an art major, so I couldn’t really write about pieces I was working on. I don’t think this would have been particularly interesting anyway. bilak-boxSo I decided to try to make contact with many of the woodworkers from whom I have learned, primarily from the pages of Fine Woodworking Magazine. Luckily, woodworkers are generally a very friendly and generous lot, and nearly all of those I contacted were more than willing to help, despite their busy schedules. In fact, more replied than I had weeks in which to write. I noticed that my interviewing skills improved with time. The first interview I did, was far too scripted,  and I regret that. The questions I had were too generic, and I didn’t do enough to respond to answers with thoughtful follow-up questions. In subsequent interviews, though, I learned from the questions that were not very effective and thought of new ones to ask instead. I also got better at just listening to what was being said rather than thinking ahead too much to the next question. I did my best to stay true to what was said in each conversation based on my notes and memory, and I apologize for any errors.

Before I did anything in the way of interviews, I wrote the story of how I became a woodworker, my philosophy, and my goals for the project. Here they are, as I wrote them at the start of September:

“As I am unable to woodwork while I am here at school, I decided that with this Passion Blog I would try to learn about woodworkers far more experienced than I. Despite my inexperience I have begun to develop a philosophy of my own about woodworking and design. art1It has already been influenced by the professionals I learned from, and it will undoubtedly evolve. I am so greatly influenced by the work of the woodworkers I plan to interview that I want to know more about their history, thought processes, and philosophy. Hopefully, by the end of these ten weeks, I will have gained a deeper understanding of how I have come to think and work as I do. I don’t know if it will work out that way. If it doesn’t, something else of great value will certainly come of this project. In the course of writing this post, I have already learned something about myself. That alone is worth a lot.”

The woodworkers I interviewed are all well known for being among the best in the woodworking world, and I made an effort to talk to a range of people representing different styles and backgrounds. Despite the differences in style and background between the interviewees, above all they were similar. Most had a love of building instilled in them at a young age but pursued other interests in school only to return to woodworking as young adults. Each strives to create pieces that are useful first, with beauty derived in part from that utility. img_4077They love to do work for themselves, to explore their passions and interests, but also value teaching, and passing on skills to other makers. They love to work by hand, but recognize the necessity of doing some machine work to be efficient enough to be successful in the modern marketplace. In their willingness to talk to a young woodworker about their craft, I see a desire to pass on their passion to a younger generation so that it might continue to thrive.

I am very grateful for the time everyone took to speak with me, and I have certainly learned from the conversations.

Mike Pekovich


pekovichMike Pekovich is a professional woodworker and executive art director at Fine Woodworking Magazine. He is highly respected by his colleagues as one of the best furniture makers around.

Mike has always enjoyed working with his hands. In college, he studied furniture making and graphic design. He has worked in other mediums of art besides woodworking, but realized that the practicality of furniture making as an artistic medium “made more sense to [him] and seemed more meaningful that [sic] other types of art I had been studying.” Mike enjoys creating furniture that is “quiet but not silent,” likening its presence in a home to a long conversation between strangers that grows into a friendship. hayrakeHe favors simple designs that perform a function, with the philosophy that unless a piece is useful it cannot be beautiful. In his words: “ultimately both are important, and a piece lacking in either isn’t worth making or owning.” Beauty is a very subjective thing, of course, but in my opinion, an object is more likely to hold a broad appeal if it is very simple, quiet, and functional.

Mike uses his background in art to help build beauty into a piece. He was taught that sight is the skill most important to an artist, giving one the ability to see something and judge its faults as objectively as possible. kumikoOnly when a fault or failure is recognized can it be corrected, and Mike helps himself through this process by doing drawings and mockups whose flaws are easier to recognize and correct than a piece into which months of blood, sweat, and tears have been poured. Still, the mistakes and flaws that do make it into a final product are important, as “those [pieces] are the ones that haunt me and challenge me to do better next time.”

Mike says that every part of his job is enjoyable, but the best (and most challenging part) is finding the time to make something purely for himself, as “building for myself alone in my shop is the purest form of creating.” hand-tools
Although the most enjoyable woodworking takes place when it is of his own volition, that is not very conducive to making a living, so Pekovich also does a lot of commissioned work and teaching. Working with clients is a bit stressful because his design is hindered by the client’s needs, and it also somewhat difficult to explain to a client why a piece of handcrafted furniture is worth its price. Still, Mike can look at the work he produces for a client and still have the satisfaction that it is his own and that it came from a relationship built with the client. tool-chestTeaching is stressful because it takes a lot of effort, but the satisfaction of seeing someone learn or refine a skill makes it worthwhile. In general, Mike describes his work as his own “because I have made it with my hands to suit my eye.” Beyond that, he does have a recognizable style, influenced directly by the arts and crafts and Japanese motifs.

Although it was difficult to do, Mike summed up his woodworking philosophy with these words: wallcabinet

“When I am making, I am my most authentic and fully realized self. In making, I am able to connect with others in an authentic and meaningful way.”

Mike’s full responses are below:

What attracted you to woodworking initially?

I’ve always enjoyed working with my hands. When I entered art school, I realized that furniture making made more sense to me and seemed more meaningful that other types of art I had been studying.

What is the biggest obstacle you overcame to get to where you are, woodworking or otherwise?

Finding time to do the work that I want to be doing is definitely the hardest thing. When I get really busy, it’s hard to justify making something just because I want to make it. But when I do, I find that the projects I make for myself tend to be popular with others as well.

What is the hardest (or least favorite) part of your job?

It’s all good.

Would you describe your design process as spontaneous or meticulous?

It always starts with sketches where I’m looking for a spark of an idea. From there, it’s a process of bringing it into the real world. That often includes scale drawings and mock ups so that I can really envision the idea before cutting lumber.

Which is more important to you: beauty or utility?

A piece of furniture by its nature is a functional object. If it doesn’t perform its job well, you have failed now matter how beautiful it is. That said, a beautiful object can add greatly to the quality of one’s life. So ultimately both are important, and a piece lacking in either isn’t worth making or owning.

How does your background in art guide and benefit your woodworking?

The most important skill in making art is the ability to see. A photographer once told me that you can’t take a good picture if you can’t recognize a bad picture. The same is true for anything including furniture. It’s hard to look at something you’ve spent months making with a critical eye. But if you can’t judge your work honestly, you can’t get better at what you do. That’s why I tend to make lots of mock-ups, it’s far easier to be critical with them and make the changes necessary before I begin building. Some of the most important works I’ve built are the ones that just miss the mark for some reason. Those are the ones that haunt me and challenge me to do better next time.

What makes your work your own?

At this point, I’d say that it is my own because I have made it with my hands to suit my eye. Even when I build something for a client, they seem to sit on my shoulder as I build and we tend to have a conversation during the process. So while I’m working with someone else in mind, the product of my work is a result of that relationship and still a very personal thing for me.

What brings you more satisfaction? Working with wood for yourself or clients, or helping to teach others about the craft?

Each is satisfying in a different way. Building for myself alone in my shop is the purest form of creating. Working for a client is a little more stressful because I tend to filter the creative decision making through the lens of the client as well. But the connection of making something for someone is a really special and meaningful thing. Teaching is a tremendous amount of work, but is really special as well. Woodworking, as awesome as it is, can be very difficult and frustrating when things aren’t going well. To be able to work one-on-one with other makers to help get them past the stumbling blocks the craft throws at you is a great thing.

How do you justify the time and expense of a handcrafted piece in a world looking for fast and cheap?

Education is a big part of working with a client. I explain how I make things and how, while it may seem expensive, is actually an incredible value. That said, not everyone that appreciates handcrafted work can afford it. Talking about money has always been stressful, but I’ve learned that giving a client a realistic expectation of cost early in the conversation can save everyone a lot of time.

Can you sum up your philosophy about woodworking (and/or tool making) in just a few words?

(Probably not!) When I am making, I am my most authentic and fully realized self. In making, I am able to connect with others in an authentic and meaningful way.

Matt Kenney


Matt Kenney is a professional woodworker and editor at Fine Woodworking Magazine, writing frequently about tools, techniques, and box making. kenneyHis education is in philosophy, and I wondered how that affects his woodworking. In answer, it doesn’t directly: “Philosophy doesn’t necessarily influence my woodworking, but because of my background in philosophy I am better able to understand why woodworking is so important to me. I am better able to appreciate why craft is a valuable human endeavor.” He is able to convey these thoughts very well in writing as well. Despite not proofreading his responses to my questions, he wrote quite eloquently about his journey as a woodworker and his philosophy and process. Matt’s full responses are at the bottom of the post.

Becoming a Woodworker

Kenney started working with wood as a kid, taking inspiration from his father, a contractor, and building things such as “tree forts, skateboard ramps, and probably a bunch of things too dangerous to admit.” tableHe survived to graduate high school and went on to study philosophy in college and graduate school. In the course of pursuing his doctorate, he married and started to build a few projects for his home, including a gardening tool box and crib with basic tools. Once again, he was “hooked” on woodworking. At this point, Kenney had become a professor. By chance, the father of one of his students was a furniture maker. As the student put it, “My dad is a professional furniture maker but thinks he’s a philosopher,” and Kenney was the inverse. He went to meet and learn from that furniture maker, and a few years later went to work at Fine Woodworking as an editor. In each of these three stages of development as a woodworker, he was influenced by a different person who each played a very important role in helping Kenney to reach the level at which he works today. curved-cabinetIn his younger years, his dad taught him to be interested in building things and to work with tools. As an adult, his student’s father showed him the fundamentals of building quality furniture. And now at Fine Woodworking, Mike Pekovich (see next week) is his design mentor.

On Style and Design

The style by which Kenney is most influenced is that of the Shakers, whose “mastery of proportion and color, and how they used doors and drawers to create beautiful arrangement of shapes in their furniture” is very appealing to him. elevated-boxThis influence is evident in most of his designs, but I asked Matt if he believes that he has developed his own style. “I think I have. My guess is that my boxes are fairly distinct from what others are doing. I strive to make boxes (and furniture) that are subtle and quietly beautiful. I focus on proportion and using the parts of a box to create a pattern. And I like using color (milk paint or fabric) to emphasize this pattern. But I don’t know. This is probably a question better answered by someone else, who can look at my work and compare it the work of others from the outside. It’s hard to see your own nose.” I have to say that I agree, he has developed his own style.

The descriptive phrase that comes to mind when I look at his work is “quietly sophisticated and playful.” Most of his pieces look rather simple: visually they are quiet, with lots of domestic straight grained wood. dotsThe milk paint used sparingly in many of his pieces is part of what sets his style apart from that of the Shakers. The simple appearance of Kenney’s work conceals the skill and precision that he puts into building each piece, as well as his meticulous design process. He spends time iterating through a series of ever-more specific sketches and plans before working with the wood. He wants to be sure that there are no unforeseen difficulties as he builds a piece. Doing design this way makes it most likely that he will have a good result. He makes sure that beauty is the focus of his designs, but a piece can’t be beautiful unless it is also useful: “So, I strive to make useful beauty, beautiful utility. I want the utility and beauty of my furniture to dance effortlessly together.”

Design is like any other skill in that it takes practice to become accomplished at it. For this reason, Kenney took on what he called the “52 Boxes Project,” setting out to build one new box each week for a year. 2-boxesOver the course of the project he was not only reminded of the importance of practicing design but of other lessons on life and woodworking both: “simplicity is always better than complexity,” discipline is essential to success, and trusting a passion leads to good outcomes.

The cover story of one of the first issues of Fine Woodworking Magazine that I read was about making boxes without hinges, and it was written fwwby Kenney.  He designed the box in the lower left of the cover. When I look back on that article in comparison to the very first boxes of the 52 Boxes Project (more than three years later), it is stunning to see the difference in Kenney’s style, initially rather generic, which further develops into something particularly distinct by the end of the year. Always technically sound and useful, his box making, in my opinion, is now genuinely beautiful.

In Closing, about Philosophy

I can’t say it better than this: “There is a voice inside each of us. Listen to yours. Discover what it has to say about beauty. Take this knowledge and use it to create furniture that you love. Let your passion for the craft guide you in the shop. And if someone gets in the way, tell them to go kiss a goat.”

Matt’s responses are posted in full below.

How did you get started in woodworking?

I’ve been making things from wood my entire life, and I owe this my dad. He was a contractor, so from an early age I saw that it’s possible to make something useful if you have some tools, some knowledge, and some wood. As a kid, I would help my dad with DIY home construction stuff around the house: making boardwalks (I grew up in Florida), a shed in the backyard, etc. With my brother and friends in the neighborhood, I built tree forts, skateboard ramps, and probably a bunch of things too dangerous to admit. Fast forward to my second year of marriage. I was two years into a Ph. D. program, and my wife and I were living a frugal life. She liked to garden, and I decided to make here a box to keep her gardening tools and supplies in. I had no idea how to do it, but I bought a few chisels, a toolbox saw, a coping saw, and some 1×12 pine. I worked away in the attic above our duplex and managed to get the box done. I was hooked. I made some more small things, still not knowing anything about furniture making, and getting tools. I started to read books on woodworking and searching the internet (back in 2000, there was far less than what’s available today). After several years and a few larger pieces, I undertook my most ambitious piece: a crib for my soon-to-be-born daughter. I made it on a small balcony, with a router, a benchtop tablesaw and little else. Fast forward a few years. I’ve completed my degree and I’m teaching. A student was in her second class with me and one day after class she said, “Dr. Kenney, I’ve noticed that you talk about woodworking a lot in your examples and explanations. Is that something you like to do?” After I told her that it was, she said, “My dad is a professional furniture make but thinks he’s a philosopher. Would you like to meet him?” (I was a professional philosopher who thought he was a furniture maker.) I went to meet her dad, he took me into his shop and taught me how to make furniture Two and half years later, I was an editor at Fine Woodworking. In the last eight and half years, I’ve learned a ton and built a lot of furniture and boxes. Working at the magazine has been a wonderful education.

What is your biggest influence?

This is a tough question, because there have been many significant influences in my woodworking life: my dad, my friend Joe Mazurek (the guy in SC who taught me to make furniture), and Mike Pekovich, my colleague at Fine Woodworking. My dad gave me a passion for making, and the dexterity and mechanical intuition necessary to work well with tools. Joe taught me the fundamentals of furniture making, and asked for nothing in return. I learned a ton about technique from Mike, too, and he has been a wonderful sounding board through the years. We talk about design together, and I often run construction strategies and techniques by him. It’s a phenomenal benefit to work with someone who is as passionate about woodworking and as active in the shop as I am. It doesn’t hurt that he’s one of the best furniture makers I’ve ever met. In terms of design, it’s the Shakers. I lover their mastery of proportion and color, and how they used doors and drawers to create beautiful arrangement of shapes (I think of them as geometric patterns) in their furniture.

What is the biggest obstacle you overcame to get to where you are, woodworking or otherwise?

I don’t know. I believe it’s impossible to appreciate the true magnitude of our accomplishments. I’ve met many people who have thought it a big deal that I earned a Ph. D., or that I work at Fine Woodworking, but from my perspective, it’s just my life. I wanted to earn a Ph. D. In philosophy, so I worked hard to do it. I made choices during my life that put me in a position to be a good candidate for a job at the magazine, and when I got the job I worked hard. Perhaps I’ve just been lucky or privileged, and have not faced any true obstacles, but I doubt it. It’s more likely that I don’t realize them as obstacles because when I confronted them, I put my head down, got focused, got determined, and worked. And when I had overcome them, I pushed on. It’s a matter of perspective. From where I stand, I don’t see obstacles. I see goals and figure a way to achieve them. A person standing outside my life would be better at identifying the obstacles I’ve had to overcome, perhaps. I realize I’m not answering your question. Sorry.

Is your design process more spontaneous or meticulous?

I’m meticulous. I do a lot of quick sketches, attempting to get down as many variations on a central idea as I can. I then pick the few I like to most and sketch them more carefully. From there I pick the one I want to build, sketch it with greater precision, giving attention to proportions. Next, I make very careful and proportionally correct drawings to nail down the actual dimensions. Finally, I’ll create measured drawings. I don’t believe in happy accidents in design. I want to know precisely what I am going to make when I start. I like my design to be deliberate, and I don’t like being forced to make design choices because I’ve worked my way into a corner (this happens when you design on the fly). This gives me the best chance of creating something beautiful and fully realized.

Which is more important to you: beauty or utility?

Beauty. I want to make beautiful things. But here’s the sticky wicket: A piece of furniture isn’t truly beautiful if it is not useful. So, I strive to make useful beauty, beautiful utility. I want the utility and beauty of my furniture to dance effortlessly together.

Have you developed your own style? What makes your work your own?

I think I have. My guess is that my boxes are fairly distinct from what others are doing. I strive to make boxes (and furniture) that are subtle and quietly beautiful. I focus on proportion, and using the parts of a box to create a pattern. And I like using color (milk paint or fabric) to emphasize this pattern. But I don’t know. This is probably a question better answered by someone else, who can look at my work and compare it the work of others from the outside. It’s hard to see your own nose.

How does your training in philosophy influence your woodworking?

Lord, I don’t know. Philosophy is the exercise of critical reasoning in an unflinching search for truth about our humanity, and our place in the universe. I suppose that philosophy helped me to better understand what it means to be human, and woodworking allows me to express this understanding in a tangible way. Creativity, an appreciation for beauty, technical knowledge: these are all part of what it means to be human. And so woodworking is an expression of our humanity. Here I am again not answering your question. Philosophy doesn’t necessarily influence my woodworking, but because of my background in philosophy I am better able to understand why woodworking is so important to me. I am better able to appreciate why craft is a valuable human endeavor.

What did you take away from the 52 Boxes project? (I loved reading about that, by the way. I also enjoy making boxes, and took inspiration from the beauties you made)

Well, the answer to this question is at least one book. I’ll try to keep it short, though. The first thing: If you want to get good at design, you better practice it on a regular basis. Design something and make it. Design something else, and make it, too. Do it a third time, a fourth time, and so on. The second thing: simplicity is always better than complexity. This is true of design, technique, and construction. It’s also true of our lives. The third thing: Discipline is good. Honestly, I knew this already. If you want to achieve anything you must be disciplined and focused. Get in the shop everyday and work. The fourth thing: trust your passion. I love to make boxes. Previously, I had been a bit hesitant to embrace this, but part of why I did the 52 boxes project was because I just wanted to make what I had a passion for instead of what others considered “true” woodworking or furniture maker. I trusted myself and it turned out well. I discovered that there are others out there who liked my box making. That’s a good feeling. It’s also led to a book, a gallery exhibition, and several commissions. Do what you love and good things will follow. Unless you love something bad, like crushing goldfish under your boot. That’s evil, and you’re a jerk. Don’t do that. The fifth thing: 52 boxes take up a lot of space.

Can you sum up your philosophy about woodworking in just a few words?

There is a voice inside each of us. Listen to yours. Discover what it has to say about beauty. Take this knowledge and use it to create furniture that you love. Let your passion for the craft guide you in the shop. And if someone gets in the way, tell them to go kiss a goat.

Michael Fortune

Michael Fortune is a professional woodworker in Canada, about 100 miles from Toronto. He works in a large shop on his wooded property, cutting most of his own wood with his portable sawmill. He is a specialist in the art of bending wood and working with curves011240050_bent-lamination-main and is well known for his large number of bandsaws.

He got started in woodworking when he was very young. His parents bought him tools for birthdays and Christmas when he was as young as 5 or 6. His passion for woodworking was well established. He went to college to study graphic design at Sheridan College and accidentally ran into the head of the furniture design program while running an errand on campus. seagulltableThat man showed him the shop and the program, and Fortune switched majors immediately, without looking back. After school, there was a little difficulty getting started. Fortune’s practical skills were not as refined as his design ones were, so he had to work hard and practice to build them up and become a great furniture designer and maker.

After school ended, he went looking for some practical experience and found it in the shop of a man named Alan Peters. fortune-tablePeters showed him how to make an entire project his own rather than let it be controlled by a client. Like me, Fortune picked up much of his woodworking knowledge from Fine Woodworking Magazine, which at the time had just been created. Today he frequently writes for the magazine, helping to teach young woodworkers like me. He also pay the favor of Alan Peters forward by hosting interns in his shop so that they can gain experience in designing and building. Fortune still remains in control of what he builds. He takes an need and very basic requirements from a client, prepares two drawings, and the client can pick one or the other, nothing else. It took time to gain this confidence, but it has worked out very well. The clients are willing to trust him, and he does things this way because he is the one trained in design and construction, not the client. He knows what will work and what won’t. And he knows how to make something beautiful. Fortune’s work is modern but doesn’t have the hard lines found in much modern furniture as a result of factory production. He loves to work with curves and bends. His design process is very iterative, he uses drawings and multiple scale models before doing any real woodwork.

Fortune also does a lot of teaching, traveling all over the United States and the world. He enjoys this and sees it as necessary because he has built up so much knowledge that it would be wrong to not share it with the many open minds which wish to learn. comfy_chair_mfIn addition to helping paying clients who woodwork as a hobby, he has spent time helping underprivileged people in developing countries, teaching how to design, woodwork, and market their furniture and products to be commercially successful.

Fortune is a furniture maker because he can work as he wants, and it is exactly what he wants to do. He, again like me, spoke with as many furniture makers as he could when he was starting, and found that the most common attribute was a commitment. This was true no matter their style or anything else.

 

Robin Lee

A Toolmaker

leevalley-logoRobin Lee is the current President of Lee Valley Tools, a Canadian company that supplies a wide variety of woodworking, cooking, and gardening tools, along with hardware. In addition to the huge quantity of tools for which they act as a middleman, Lee Valley is famous in the woodworking world robinfor its own line of tools that they design and manufacture to high standards in Canada, called Veritas, or “truth” in Latin. The company was founded by Robin’s father, Leonard Lee. Leonard grew up on a homestead with very limited means. He and his family had to make do with what they had in their work on the farm and the home. When Robin was young they lived on a farm, working with their hands and building things all the time. Leonard started Lee Valley to supply quality and traditional woodworking hand tools, which he could not find.

The Business Model

The company relies on selling high-quality products and creating a good relationship with the customer for the benefit of both parties. As a result, customers really respect the company and return to it time and time again. Leonard died this past year, but Robin has been running the company since 2002. As head of the company, Robin has to do a lot of administrative work. catalogStill, he loves his job because of the culture present at Lee Valley. Employees are treated as family, the same as customers, and interacting with them is very enjoyable. The challenge of the job is creating a good product that allows a sense of trust to build between company, employee, and customer. As an organization so connected to the customer base, that relationship influences the creation and modification of tools. They listen to the customer base and act accordingly.

Creating a Tool

An idea for a tool stems from either this interaction and ears to the ground work, or from an inspiration lightbulb, or from a combination of the two. On average, a tool takes about 16 months to go from conception to fruition, with most of the work being done in-house. By doing the work this way, and not restricting themselves to an old design, Veritas has developed its own distinct style over the years that makes their tools instantly recognizable and leaves room for innovation. la-jackThe values behind the company are what makes the tools Veritas, though. It is more important to satisfy the customer than focus on making a profit. By doing the former, the latter occurs naturally, albeit slowly for the most part. In doing the right thing for business, employee, and customer alike and rectifying mistakes, Lee Valley fulfills its responsibility to those dependents in the interest of stability and long-term viability.

Competition

Veritas is one of the premier names in woodworking tools, the other being Lie-Nielsen, which was started in a similar way at about the same time. The two companies produce a product line that has a lot of overlap, but their styles are very different. Lie-Nielsen tends to reproduce designs of old tools that are out of production (classical) compared to Veritas, which takes inspiration from old tools and then adds innovative features and materials (jazz). chiselsI asked Robin if there was competition between the two companies. In answer, he said that of course there is a little bit of competition because they both serve the woodworking hand tool market, but the styles they cater to are different, and in general woodworkers have some tools from each company. Robin actually uses some Lie-Nielsen tools in his shop.

Wrapping Up

Although he is a woodworker as well, Robin enjoys creating tools for others more. To him, it is the equivalent of being a rock star, with people all over the world creating beautiful objects with the tools that bear his family name.

Andrew Hunter

First Introduction

I first learned about Andrew Hunter in a Fine Woodworking Magazine article, in which he wrote about a blanket chest, made of pine. It was astonishingly simple as a whole, made almost entirely of clear white pine, but closer inspection revealed the dovetailed corners and sliding cleats that kept the top from warping.011236028_blanket-chest-main And the whole piece was done mostly by hand. This opened my eyes even more to the power of hand tools. The chest is representative of Hunter’s work as a whole, with his focus on simple, clean designs made mostly by hand.

Beginnings

Hunter lives and works in upstate New York. He got started in woodworking when he built a bookshelf for himself during his senior year of college, where he earned a degree in biology. img_3854After graduating, he went straight to a cabinet shop for work, never using his degree in the workplace. He learned a lot in that shop, but it was not how he preferred to work. His first tools personal tools included a drill, a circular saw, a hand saw, chisels, and a Stanley plane. With such a limited selection of tools he was forced to learn hand skills, which became his main method of work. Hunter also has a lot of experience with carpentry and timber framing, having done it in the past and occasionally in the present to help make ends meet since the money is better and more steady in that industry than in fine furniture making. img_3851As a result, he is used to using hand tools to shape pieces and dealing with corners that are not square.

Asian Influence

With skill and interest in handwork, Hunter was attracted to the tools of Japanese craftsmen, which usually cut on the pull stroke rather than the push stroke of Western tools, and are more likely to be made of wood with thick, laminated metal blades. 37japanplanesetupThis led to an interest in the design and woodwork of the area. The designs of the Japanese are simple and consist of clean lines while the Japanese are more complex in their designs and joinery. Aside from the design and methods of work of Asia, Hunter is particularly attracted to the philosophy of Asia, including Buddhism, that is behind the designs and methods of work. Craftsmen in that region do their work with a sense of presence and zen that Hunter also seeks, and that is well suited to work with hand tools.

Balancing Hand and Machine

Hand tools are essential to Hunter’s work as they allow him to create pieces not limited by machines or squareness. That is not to say that machines don’t play a major role in his work, though. img_3855He uses them as much as possible for the rough milling of lumber and tasks such as mortising, which are extremely labor intensive and can be quite dull. To do them by hand would also not be effective economically. Hand tools complement the machines and take the work to the next level, as he cuts joinery and planes the surface of boards. For these tasks the piece does not have to be machine square, giving him a lot more freedom to work.

The State of the Craft
Hunter’s method of work is becoming rarer in the present day. Working by hand is intimate, an interaction with the wood. It also takes a lot more skill to do quality work by hand than with machines and results in a higher quality
finished product. img_3853Woodworking is a battle with the wood which the craftsman wins by being highly skilled. Those hand skills are being lost today as craftsmen move toward machines with more power, capable of doing the work more quickly and with less effort. In an effort to return the focus of the craft to skill and intimacy, Hunter is very involved in teaching. He makes sure that hand skills are still appreciated and in use. He is also exposing the Western world to the tools and designs of Asia, which are not widely known but are beautiful and have distinct advantages. Hunter likes to say that woodworking should be about “blades, not buttons,” and is working to make the statement more true in the modern age.

Peter Galbert

Introduction

Chairs of all types are found all around us. Part of what makes them usually anonymous is that they are comfortable, and that usually means they incorporate curves and angles. So, building a comfortable, strong, beautiful chair is extremely difficult. Peter Galbert is a professional woodworker who builds Windsor chairs almost exclusively. continuous-armVariations of the Windsor have been made for centuries, but the basic features are turned and steam-bent pieces that attach to a carved seat. A picture does not give the Windsor chair its due justice. A truly great chair must be seen in person in order to be fully appreciated.

Getting Started

Galbert got started in woodworking when he was in 7th grade. He enjoyed it immediately, and immensely; he felt as though the world around him dropped away, and he became totally involved and content in the work. silkyandmeHe had to wait until he was in college to start woodworking again, and he hasn’t stopped since. Fortunately, he feels the same immersion and contentment today as he did in his middle school days, but only because he has found his passion within woodworking.

Becoming a Chairmaker

Galbert had to teach himself woodworking. Without much name recognition and a limited skill set, he was forced to make boxes and tables to pay the bills, and used machines in order to do so. But these projects were uninspiring, and his passioned waned somewhat. He decided to try making chairs instead and enjoyed it more. But chairs are very difficult to build, so he needed some formal instruction. He spent a week with David Sawyer, who is widely considered one of the masters of Windsor style. Even in that short amount of time, Galbert’s world was changed. The process, the methods of work, and the style were extremely attractive. Galbert described the experience as though he was a man who had been living on canned tomatoes for his whole life and then had the opportunity to taste a fresh one for the first time. Since then he has built chairs almost exclusively, with the occasional break to carve a wooden spoon. 011252064_wooden-spoons-mainI asked him if the focus on Windsor chairs ever gets boring. In answer, it doesn’t, because there are so many modifications that can be made to the style, so many things to try. He can make an old style into something unmistakably his own. The style is not so much limiting as a way of working. And that gives limitless opportunity.

The Galbert Caliper

In addition to being a woodworker, Galbert is also a tool designer and maker. Although his work involves very traditional methods and style, he is by no means a romantic. He has a business to run and needs to do things efficiently. People don’t normally pay extra so that things can be done as they were hundreds of years ago. He developed a caliper for turning chair parts that allows him to make measurements accurately right on the lathe. The tool fills a need that was unmet. caliperEven though it is modern, it makes the process easier but doesn’t go so far as making it a production process. He considers himself to be a tinkerer rather than an engineer, but solving problems brings him joy. In the same way that Galbert isn’t paid enough to work entirely with traditional methods, he can’t be paid enough to use power tools extensively in the making of a chair. This statement from his website sums it up: “I use technology appropriate to making the highest quality of chair that pleases the eye, the hand, and the body.” Working this way makes the most sense, and suits the needs of both the maker and the customer. crestedrockerIt’s also the most fun way of doing things because the best process involves lots of handwork and a deep connection with the wood. The chairs need to be comfortable and strong and beautiful, of course, but in Galbert’s mind, the most important thing is that the chair be fun to make, as he has to do it day after day.

Painting Wood

I have never painted my work before, so I wanted to know why Galbert is such a fan. He says it helps to unify the form of the chair without giving too much focus to the wood itself. Even though it’s paint it’s only milk paint, so the grain of the wood is still prominent, looking like a heavy stain that enhances the wood. benchThe tool marks and grain are still very tactile, at the same time feeling silky smooth. He believes that it takes a fine designer’s eye to make full use of the natural beauty of wood, and most people are woodworkers first and designers second.

Wrapping it Up

Galbert is currently an artist in residence at SUNY, where he can take a break from the world of commissions and constant chair building to do and explore whatever he wants without consequence. He can use the time to before focused on the artistic elements of woodwork, the carving, bending, painting, sculpture, and form of wood. He will reset, to make sure he continues to be interested and engaged in woodworking, and, hopefully, have inspiration and energy to continue his work as a chairmaker.

Chris Gochnour

How I Relate


The importance of the hand plane in high-quality woodworking was obvious to me from the first issue of Fine Woodworking Magazine that I read. In its simplest form, a handplane is a chisel anchored at an angle in a body that allows the user to take thin shavings away from the surface of the wood. Once I had my own personal revelation of the usefulness and joy of a handplane, I knew that it should be the first quality hand tool I purchased. chris-gochnourNaturally, I looked toward FWW for advice about what to look for in a plane and which models performed best. Chris Gochnour, a professional woodworker and hand tool expert from Salt Lake City, Utah, wrote one of the articles I relied on. He authors many of the tool reviews and tests in the magazine and uses them extensively as he builds his pieces.

Becoming a Woodworker

I use the word “build” intentionally. When I asked Gochnour about his style and design process, he said that he considers himself to be more of a builder and a technician than a designer. Much of a professional woodworker’s income, especially in the early part of his career, comes from commissioned work. This leaves the woodworker subject to the wishes of his clients, or to those of the occasional middleman designer. ellipseDoing work to the specifications and aesthetic preferences of others does not really leave room for the development of an individual style. Gochnour initially started woodworking in high school, when his first job involved building custom longboards and snowboards (which he still builds occasionally today). After earning a degree in English Literature he started building furniture for a living. Early on, he spent time in England. He was young and impressionable, but also at the early stages of his woodworking career. The experience did expose him to different styles and culture and a very old tradition. He was happy to be working in America, though, because living and working in England is extremely expensive and the market is small.

A Changing World

It was the perfect time to become a woodworker in America, even though he was a beginner and didn’t have any formal woodworking education. At the time, furniture imports from overseas were worthless; therefore, a piece of furniture built by a craftsman was viewed as a good investment by middle-class families. Gochnour’s original market has disappeared, though. Today, the imported furniture from overseas is of somewhat good quality and very cheap. toolsIt is all that most people want or need. Gochnour only ever advertised his work once, in the classified section of the newspaper. Out of that came nearly a year of work, and after that the commissions were steady. He got to the point of having so much work that he had to take deposits to make sure it would still be there when he got around to it. Times have changed, and such an abundance of commissions is no longer available unless one is as well established as Gochnour is. Even though work is available to him, it is less interesting because it is commissioned by rich clients for whom money is no object. They are buying custom furniture for their second homes and don’t really care too much about it. The good thing is they don’t ask questions. They aren’t a joy to work with as the middle class was.

A New Business Model

Gochnour is changing how he makes his money. Commissioned work can be on and off, and it is stressful. As a man who loves woodworking, it was easy for him to put in many more hours in the shop than would be considered a normal work week. deskBut now Gochnour is well established. He isn’t taking commissions for the time being. Instead, he is teaching at several local schools, giving private lessons in his shop. He also writes for magazines such as Fine Woodworking. This gives him a steady salary and set hours. It is somewhat more difficult to maintain his skills, though, as doing so requires consistent effort and challenge.

Woodworking Today

Gochnour told me that he is very happy with the career path he chose, and would do it again. He was able to earn a good living by working with his hands, building furniture worthy of being handed down for generations. He considers determination, self-motivation, and commitment to be the most important qualities for a woodworker. Gochnour would not have been successful otherwise. planeWoodworking is not an easy path to follow, especially today. In Gochnour’s opinion, it is more prudent in modern times to hold a stable, traditional job and do woodworking on the side. The dream of being a professional woodworker may no longer be so attainable, but there will always be a great multitude of hobbyist woodworkers. That’s a very good thing. And they should use hand tools.

Garrett Hack

cover-photo

“It’s all about warmth, detail, shape, usefulness, and impeccable craftsmanship.”

How I Relate

Starting in 2012, and for a few years after that, I borrowed copies of Fine Woodworking from the library to the read. One day, I was given a back issue of the magazine from a friend, which meant a lot because of how valuable the magazine was (and is) to me. It was issue #228 and was my favorite of the issues I had read up to that time. ebonyEvery article was very valuable, from its review of block planes on the cover to the introduction to segmented turning near the back. As I started to write this post about Garrett Hack, I looked back at all the articles he had written for the magazine and discovered that the first one I read came from that issue. Its title was “Ebony, the Dark Knight of Details.” The word “details” in the title is the perfect descriptor for Hack because he is well known in the woodworking community for the attention to detail he devotes to every piece.

Background

Hack is professional furniture designer and woodworker living on an active farm in Vermont, which he tends in his spare time. farmHe was first exposed to working with his hands as a child when he worked on projects and made repairs around the house with his father. After graduating from high school, he completed a degree in civil engineering at Princeton. His return to woodworking (of sorts) came when he turned an old barn into a home for himself after college. The carpentry and timber framing projects that he started with eventually evolved into more furniture and fine woodworking. He decided to make a career of being a furniture maker, a decision that was hard to reconcile with his own sensibilities and those of his parents. After all, an education from Princeton, particularly in a field such as engineering, leads directly to a secure, well-paying job in the workforce.

Becoming a Woodworker

Hack made the leap anyway, but his career did not really take off until he entered the artistry program at Boston University, where he learned under famed woodworker osgoodJere Osgood and worked with many other skilled makers. Before that program, his work was severely limited by his basic skills and the styles he observed around him. He was unable to break those constraints to make truly great furniture until in the artisanry program Hack saw new woods and learned and practiced techniques previously unknown to him. Osgood was unconstrained by established styles, something that Hack strives for (and largely accomplishes) in his work today.

Design

One of my favorite parts of woodworking happens before even touching the wood. I enjoy imagining and sketching pieces and use those thoughts along with very minimal dimensions to construct a piece. I am very interested in how other woodworkers go about their design process. Hack described his process as a linear one. mini-drawerIt starts with a concept based on his own ideas or those of his clients and the goals he has for the piece. His own previous work, that of others, and inspiration from nature also inform that concept. From there he sketches and occasionally prototypes, synthesizing all the inputs into a cohesive design. Hack’s engineering degree influences his work to some extent: he tries to maximize the strength of his joints and make the most use of the natural structural properties of wood. Maximizing strength does not equate to bulk, though. The joints are light as well as strong, and beautiful to boot. The structure of a piece is not so much based on engineering principles as instinct and experience.

I next asked about the beauty and the utility of his pieces and whether one was more important than the other. In response, Hack said that the beauty and utility of a piece are each as essential as the other. The two concepts inform each other. paintingNeither can be executed well without a strong understanding of the materials and techniques that contribute to them. There are also limits to the aesthetic of a piece. Going too far makes it impossible for the piece to constructed soundly or practically. And, as in any business, the process is important. There are different ways to reach the same outcome visually and structurally, some being simpler than others.

Philosophy

On Hack’s website, he has a statement that sums up his philosophy: “It’s all about warmth, detail, shape, usefulness, and impeccable craftsmanship.” In my opinion, this statement encompasses every aspect of a woodworking piece. It speaks to the importance of skill and attention to every detail of a piece, from the design to the structure to the purpose to the aesthetics. Hack strives to accomplish this and is skilled and practiced enough to do so. fwwThere is really no such thing as specialization in woodworking, as quality work comes from accomplishment in many different areas. Hack also travels the world teaching about woodworking. It creates some balance in his life and allows him to learn about new cultures and bring back inspiration for his work. It is essential for him to continue innovating by integrating new ideas and more difficult components into his work. I concluded by asked what he considered to be the most crucial quality for a woodworker. His answer was perseverance. It takes time and practice and expense and frustration to become a master of the craft. Garrett Hack has done so.

My Story, my Philosophy, and my Goals

This is my story. 

I became a woodworker gradually. When I was little, I played with blocks and Legos, and later built models. What I consider to be my first woodworking project came when I was about 13. Model Lighthouse I built a model lighthouse out of balsa wood and popsicle sticks, using Exacto knives to cut the pieces. With the next Christmas came a drill and a jigsaw, and as a result, a much more sophisticated model lighthouse from plywood disks.I started to find videos on the internet about woodworking, produced by The Wood Whisperer, Fine Woodworking online, and others. That led me to Fine Woodworking Magazine, borrowed from the public library. I made every effort to read every issue, but they might as well have been written in a foreign language. Tenons, rabbets, fillets, mortises, dovetails, biscuits, laps, dados, planes, routers – the specialized fww250-cover-calimeo_lgvocabulary goes on and on. The pictures and captions saved me, allowing me to associate words with their physical manifestations in woodworking. I became fluent in this strange new language and devoured every magazine and TV show I could find. Without ever having access to a real suite of woodworking tools, I had all of the theory necessary for basic woodworking stored in my head. Theoretically, I knew how to operate the tools, how to cut joints, and how to finish a piece.

I come from a family with some history of woodworking. Both of my grandfathers were woodworkers, although very different stylistically. My paternal grandfather worked out of a cramped basement shop and made fine pieces. He particularly excelled at segmented woodturning. 011228060_segmented-turning_mdMy maternal grandfather worked out of a gigantic, high-ceilinged shop space, and focused on antique furniture repair and projects closer to carpentry. Unfortunately, my paternal grandfather passed away before I came of age or expressed interest in woodworking (which, paradoxically, is the reason I have a shop full of tools with which to work). My other grandfather didn’t spend much time in his shop once I was old enough, and was unwilling to teach me to use the tools because they are dangerous. This I understand, but it meant that I was on my own in learning to woodwork.

At the end of my freshman year of high school I inherited a shop full of machines from my grandfathers: a table saw, router table, band saw, radial arm saw, and before long, a drill press, planer, and bench grinder. Armed with inspiration from the work done by some of the best woodworkers in the world, my first projects were ambitious. In my head, I thought that I was doing quality work, and perhaps I was for someone with my level of experience.img_1552 I built a desktop organizer, a music box, a side table, all from a set of detailed plans. With each, I used nice wood and included complex components. For my first foray into woodworking, I suppose I did okay. Looking back today, though, I see gappy joints and rough surfaces. Generally, the details didn’t matter to me, either because I didn’t have the skill or tool to properly execute what I was attempting or because I was impatient to move on to the next step and finish the piece. I find this to be an issue for me still today. I always attempt to incorporate elements beyond my skill level so that I might continue to improve, and I always fall at least a little short of success. This is unavoidable as I seek to improve, so I can accept less than perfection. But patience is something I need to work on. The quality of my woodwork could improve greatly if I were to take the time to do everything to the best of my ability. As the years passed, my projects got more complex, more ambitious, more useful, and more beautiful. My knowledge remained robust, but my practical skill expanded greatly. And that is what really matters.

The most influential teaching tool for me was, and is, Fine Woodworking magazine. It gives me information that builds my skills and sets an ideal toward which I work. img_2413The magazine emphasizes the necessity of hand tools to truly fine woodworking. I picked up on this philosophy and fell in love with the idea of quality, and expensive, tools. Neither of my grandfathers was particularly interested in hand tools. Their shops were essentially devoid of them, and what they did have were of low quality or rusted over or both.

My grandfather did give my an old wood-bodied jack plane one day, the plane being the quintessential woodworking tool. I had read many an article about the benefits of using hand planes, and my experience the first day I took shavings with that plane was eye-opening. The blade was dull, the cut too deep, but still, I recognized how a plane can transform the rough surface of lumber into something satiny smooth. From then on, and to this day, I lusted after hand tools, although the price of quality is always a deterrent. I made do with that single plane, built for rough work, and an assortment of box-store chisels and other tools for months. img_2264Despite the lacking of my hand tools, the quality of my work was much improved, and I recognized first hand that the return on investment in a quality tool more than made up for its price. I picked a plane that I felt would be most useful and decided it would be my first purchase, whenever the time came. After a backbreaking day of shoveling snow, I decided to reward myself by using the day’s earnings to purchase that plane. Every day I spend in the shop includes some use of that tool. It is critical to my work, and likely will always be. The same is true of the other hand tools in which I have since invested. 

This is my philosophy.

As I condense the thoughts I had about my woodworking that I put into this post, I recognize a few principles that guide me.

  • First, I design my own pieces. I take inspiration from what I see in the world around me, the intended purpose of the piece, and its three basic dimensions. From there, I start building, making decisions and changes in my initial thoughts as I go, always with the end goal in mind.
  • Second, functionality is always the most important aspect of a piece, but the beautiful details are usually the most fun. Every piece should incorporate them.
  • Third, work by hand as much as possible. Handwork allows connection with the wood, attention to detail, and precision – each made difficult and dangerous, if not impossible, by power tools.
  • Finally, always work beyond the current skill set. Build challenging things, and do not fear mistakes. They beget improvement.

And I try to be patient.

These are my goals.

As I am unable to woodwork while I am here at school, I decided that with this Passion Blog I would try to learn about woodworkers far more experienced than I. Despite my inexperience I have begun to develop a philosophy of my own about woodworking and design. It has already been influenced by the professionals I learned from, and it will undoubtedly evolve. img_2665I am so greatly influenced by the work of the woodworkers I plan to interview that I want to know more about their history, thought processes, and philosophy. Hopefully, by the end of these ten weeks, I will have gained a deeper understanding of how I have come to think and work as I do. I don’t know if it will work out that way. If it doesn’t, something else of great value will certainly come of this project. In the course of writing this post, I have already learned something about myself. That alone is worth a lot.